AFFINITY – HVAC AND REFRIGERATION DRIVES

1.1 kW – 132 kW (1.5 hp – 200 hp)
200 V / 400 V / 575 V / 690 V

Affinity is Control Techniques’ dedicated AC Drive for HVAC and refrigeration systems, designed specifically to meet the needs of consultants, contractors and owners of modern commercial buildings. Affinity offers all of the drive functionality and accessories to simply and efficiently solve your fan, pump and compressor applications.

Affinity is available with IP21 (NEMA 1) and IP54 (NEMA 4) environmental protection.

Specification:

200 V Drive ratings (200 V to 240 V ± 10 %)

MODEL	MAXIMUM CONTINUOUS OUTPUT CURRENT	NOMINAL POWER AT 220 V	MOTOR POWER AT 230 V	PEAK CURRENT
A	kW	hp	A
1201	5.2	1.1	1.5	5.7
1202	6.8	1.5	2.0	7.4
1203	9.6	2.2	3.0	10.5
1204	11	3.0	3.0	12.1
2201	15.5	4.0	5.0	17.0
2202	22	5.5	7.5	24.2
2203	28	7.5	10	30.8
3201	42	11	15	46
3202	54	15	20	59
4201	68	18.5	25	74
4202	80	22	30	88
4203	104	30	40	114
5201	130	37	50	143
5202	154	45	60	169

For size 1 to 6 standard drives, size 1 to 3 E12/54 drives, and size 1 to 3 E12/E66 drives, the continuous current ratings given are for maximum 40 °C (104 °F),1000 m altitude and 3.0 kHz switching. For size 4 to 6 E12/54 drives, the continuous current ratings given are for maximum 35 °C (95 °F),1000 m altitude and 3.0 kHz switching.

400 V Drive ratings (380 V to 480 V ± 10 %)

MODEL	MAXIMUM CONTINUOUS OUTPUT CURRENT	NOMINAL POWER AT 400 V	MOTOR POWER AT 460 V	PEAK CURRENT
A	kW	hp	A
1401	2.8	1.1	1.5	3.0
1402	3.8	1.5	2.0	4.1
1403	5.0	2.2	3.0	5.5
1404	6.9	3.0	5.0	7.5
1405	8.8	4.0	5.0	9.6
1406	11	5.5	7.5	12.1
2401	15.3	7.5	10	16.8
2402	21	11	15	23
2403	29	15	20	31
3401	35	18.5	25	38
3402	43	22	30	47
3403	56	30	40	61
4401	68	37	50	74
4402	83	45	60	91
4403	104	55	75	114
5401	138	75	100	151
5402	168	90	125	184
6401	205	110	150	225
6402	236	132	200	259

For size 1 to 6 standard drives, size 1 to 3 E12/54 drives, and size 1 to 3 E12/E66 drives, the continuous current ratings given are for maximum 40 °C (104 °F),1000 m altitude and 3.0 kHz switching. For size 4 to 6 E12/54 drives, the continuous current ratings given are for maximum 35 °C (95 °F),1000 m altitude and 3.0 kHz switching.

575 V Drive ratings (500 V to 575 V ± 10 %)

MODEL	MAXIMUM CONTINUOUS OUTPUT CURRENT	NOMINAL POWER AT 575 V	MOTOR POWER AT 575 V	PEAK CURRENT
A	kW	hp	A
3501	5.4	3.0	3.0	5.9
3502	6.1	4.0	5.0	6.7
3503	8.4	5.5	7.5	9.2
3504	11	7.5	10	12.1
3505	16	11	15	17.6
3506	22	15	20	24.2
3507	27	18.5	25	29.7
4603	36	22	30	39.6
4604	43	30	40	47.3
4605	52	37	50	57.2
4606	62	45	60	68
5601	84	55	75	92
5602	99	75	100	108
6601	125	90	125	137
6602	144	110	150	158

The power ratings above for model size 4 and larger are for the 690 V drives when used on a 500 V to 575 V supply.

690 V Drive ratings (500 V to 690 V ± 10 %)

MODEL	MAXIMUM CONTINUOUS OUTPUT CURRENT	NOMINALPOWER AT 690 V	MOTOR POWER AT 690 V	PEAK CURRENT
A	kW	hp	A
4601	22	18.5	25	24.2
4602	27	22	30	29.7
4603	36	30	40	39.6
4604	43	37	50	47.3
4605	52	45	60	57.2
4606	62	55	75	68.2
5601	84	75	100	92
5602	99	90	125	108
6601	125	110	150	137
6602	144	132	175	158

Inputs and Outputs

FUNCTION	QTY	I/O DEFAULT FUNCTION	RATING
Analog input 1	1	Frequency /speed ref 1	± 10 V
Analog input 2	1	Frequency /speed ref 2	± 10 V(default), 0-20 mA or 4-20 mA
Analog input 3	1	Motor thermistor	± 10 V, 0-20 mA, 4-20 mA or Motor thermistor input (default)
Analog output	2	Speed/frequency Torque (active current)	± 10 V(default), 0-20 mA or 4-20 mA
Digital input	3	Fire mode activate input Analog input 1/2 select Unassigned input	+24 V
Digital input / output	3	At zero speed output Reset input Run forward input	200 mA ± 30 V ± 30 V
Relay	1	Drive OK indicator	Normally open
Drive enable	1	Drive enable	+24 V
+24 V External input	1	External 24 V supply	+24 V

Environmental safety and electrical conformance
- IP54 (NEMA 12) and UL Type 12 module, or
- IP20 (NEMA 1) module and, with optional conduit box fitted, UL Type 1 module
- IP20 (NEMA 1) module meets IP54 when through panel mounted
- Humidity 95 % maximum (non condensing) at 40 °C
- Altitude: 0 to 3000 m, derate 1 % per 100m between 1000 m and 3000 m
- Vibration: Tested in accordance with IEC 60068-2-64
- Mechanical shock tested in accordance with IEC 60068-2-29
- Storage temperature -40 °C to 50 °C
- Electromagnetic immunity complies with EN 61800-3 and EN 61000-6-2
- With onboard EMC filter, complies with EN 61800-3 (2nd environment)
- EN 61000-6-3 and EN 61000-6-4 with optional footprint EMC filter
- IEC 61000-3-4 Supply conditions
- IEC 60146-1-1 Supply conditions
- IEC 61800-5-1 (Power Drive Systems)
- IEC 61131-2 I/O
- EN 60529 Ingress protection
- EN 50178 / IEC 62103 Electrical safety
- UL508C, UL840
- EN 61000-6-2, EN 61000-6-4 EMC

Dimensions, weights and ratings

	FRAME SIZE		WEIGHT
POWER RATING	MODEL	IP20 (NEMA 1) drive	IP54 (NEMA 12) drive
KW	kg	lb	kg	lb
1	£5.5	BA1201 to BA1204, BA1401 to BA1404	5	11	9	20
	BA1405 and BA1406	5.8	12.8
2	£15	All	7	15.4	12	26.5
3	£30	All	15	33.1	25	55
4	£55	All	30	66.1	40	88
5	£90	All	55	121.3	70	154
6	£132	All	75	165.3	90	198

FRAME SIZE	DIMENSION
IP20 (NEMA 1) DRIVE	IP54 (NEMA 12) DRIVE
H	W	D	H	W	D
1	386 mm (15.20 in)	100 mm (3.94 in)	219 mm (8.62 in)	560 mm (22.05 in)	184 mm (7.24 in)	264 mm (10.39 in)
2	389 mm (15.32 in)	155 mm (6.10 in)	552 mm (21.73 in)	236 mm (9.29 in)	262 mm (10.32 in)
3	250 mm (9.84 in)	260 mm (10.2 4in)	544 mm (21.42 in)	331 mm (13.03 in)	302 mm (11.89 in)
4	547mm (21.54 in)	310 mm (12.21 in)	298 mm (11.73 in)	703m m (27.68 in)	386 mm (15.20 in)	346 mm (13.62 in)
5	858 mm (33.78 in)	1211 mm (47.68 in)	416 mm (16.38 in)	347mm (13.66 in)
6	1169 mm (46.02 in)	1522 mm (59.92 in)	416 mm (16.38 in)	348 mm (13.70 in)

Advantages

A complete HVAC solution
Affinity includes all of the features you would expect from a dedicated HVAC drive, plus more:

• Fireman’s Mode for building occupant safety
• Integrated DC Link Reactors and EMC filters
• Free software tools for:
• Energy saving calculations
• Harmonic analysis
• Commissioning and monitoring
• Onboard controller and real-time clock,
• Enables increased control system redundancy for critical equipment
• Reduces costs for OEMs
• Simplicity in small HVAC systems where a full Building Management System is not required
• Motor pre-heat for preventing condensation forming
• High Switching frequency to 16kHz for quiet motor operation
• Two PID loops (e.g. temperature or pressure control)
• Sleep / wake mode
• SmartCard data storage for back-up and copying of drive configuration
• Pluggable terminals for simple installation and maintenance
• Low load detection to sense mechanical problems such as a broken drive belt
• Easy connectivity: BACnet , Metasys N2, Modbus, Lonworks*, Ethernet*, DeviceNet*, PROFIBUS*, Additional I/O*
  
  

*These features are provided by click-in option modules, two may be fitted within each drive.